How to use WAGO Connectors For Electricians

How to use WAGO Connectors For Electricians

Sure! As professional electricians, we're here to guide you on how to use WAGO connectors effectively. WAGO connectors are a reliable and efficient way to make electrical connections without the need for traditional wire nuts. Let's dive into the basics and introduce the WAGO 221 series, a popular choice among electricians.

Types of WAGO Connectors

WAGO connectors come in various types, each designed for specific applications:

  1. Push-Wire Connectors (e.g., WAGO 773 Series): Ideal for solid and stranded wires in junction boxes.
  2. Compact Splicing Connectors (e.g., WAGO 221 Series): Suitable for all wire types, including solid, stranded, and fine-stranded wires.
  3. PCB Terminal Blocks: Used in circuit board applications for secure and efficient connections.
  4. TOPJOB S Rail-Mount Terminal Blocks: Designed for industrial and commercial applications on DIN rails.

Introduction to the WAGO 221 Series

WAGO 221 Series

The WAGO 221 series is particularly favored for its versatility and ease of use. These compact splicing connectors are suitable for a wide range of wire types and are designed for quick, safe, and reliable connections. Here's what you need to know:

Key Features of WAGO 221 Series:

  • Lever-Actuated Mechanism: Easy to open and close, making it simple to insert and secure wires.
  • Transparent Housing: Allows you to visually confirm that wires are fully inserted.
  • Wide Wire Range: Accommodates solid, stranded, and fine-stranded wires from 0.14 mm² to 4 mm² (24-12 AWG).
  • Compact Design: Saves space in junction boxes and other installations.

Steps to Use WAGO 221 Series Connectors

  1. Prepare the Wires:

    • Strip the insulation from the end of each wire. The strip length should match the gauge indicated on the connector packaging (usually around 11 mm).
    • Ensure that the wire ends are clean and straight.
    • WAGO Strip Wire Length
  2. Open the Lever:

    • Lift the lever on the WAGO 221 connector to open the clamping unit. The lever should stay open, providing a clear opening for the wire.
    • WAGO Open Lever
  3. Insert the Wire:

    • Insert the stripped wire into the opening. Make sure the conductor is fully inserted up to the strip line.
    • For stranded or fine-stranded wires, twist the strands to avoid fraying.
    • WAGO Insert Wire
  4. Close the Lever:

    • Push down the lever to secure the wire in place. The lever should click, indicating that the connection is secure.
    • Verify through the transparent housing that the wire is properly clamped.
    • WAGO Close Lever
  5. Test the Connection:

    • Gently tug on each wire to ensure it is securely fastened.
    • If necessary, use a voltage tester to confirm the integrity of the connection.

Tips for Using WAGO Connectors

  • Avoid Overstripping: Stripping too much insulation can leave exposed wire, which is a safety hazard.
  • Check the Wire Size: Always ensure that the wire size matches the connector’s specifications.
  • Use Proper Tools: A good quality wire stripper will ensure clean cuts and correct strip lengths.
  • Inspect Connections: Always visually inspect your connections to ensure they are properly made.

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